This article provides a step-by-step guide on installing a lithium battery kit on your Club Car. First of all, if you are considering converting club car to lithium battery and are hesitating which brand of battery to choose, please refer to the article： Discover the Top 5 Best 48v Lithium Battery for Golf Cart Upgrades.. Or it is recommended that you decide to buy VTCBATT directly, because VTCBATT is a manufacturer of several golf cart manufacturers in China, which already has very mature quality, and has dealers in the United States to provide technical services and a 5–10-year warranty.

Club Car sells the main models of Precedent and DS.

The Club Car DS is a classic golf cart model known for its sturdy build and widespread use on golf courses and for private purposes. The Club Car Precedent was a later golf cart model with a relatively spacious cabin and more comfortable seats.

The Club Car DS is available in 36V and 48V; the Club Car Precedent is available in 48V and 72V. If you need to upgrade to a lithium battery conversion kit, first determine the corresponding voltage of the car.

Don’t know the location of the nameplate? Club Car DS models. The nameplate is located in the front of the vehicle under the driver’s seat (on the driver’s side) or on the left front of the frame. Club Car Precedent Models Nameplate Location: Located under the front frame on the driver’s side, or on a metal frame near the wheels.

Components of a Lithium Conversion Kit

Essential Parts： meter for dashing, fastening accessories like bolts, fixing tray, cables, and charge cable.

High-Speed Controller: If you want to increase the speed of your vehicle, you need to purchase this device.

Lithium Battery：One battery pack.

Option： Charger, DC converter. These two accessories may come with or without, depending on the dealer.

Recommended tools: Preparing for Installation

• M9 drill
• Wrench set (commonly 10mm, 13mm, 14mm, etc.)
• Screwdriver
• Insulated gloves
• Voltmeter or multimeter
• Cable ties (for organizing wiring)
• Safety goggles (for protection)

List of accessories（VTCBATT Lithium Battery Kit for club car DS contains the following accessories）: It includes the following accessories:

Fixing screw M8*4	Mounting bracket*2	communication line
Charging extension cable*2	Vehicle Power Meter	Charger (optional)

Step-by-Step Installation Process

Step 1: Disconnecting the Old Battery

Step 2: Installing the Lithium Battery

1. Use the M9 drill to make four holes.
   
2. Tighten the M8 nut in the hole to secure the mounting block in place and stabilise the battery.
   
3. Smoothly place the batteries, and leave a place for the wires to be easily wired.
   
4. Car charging cable using extension cable (used when the length is not enough)
   
5. Replace the original power meter without any damage, no need to break the wire.
   
6. Ensure that the battery can be used normally after correct wiring
   
7. Wire the DASH Meter and install the LCD Meter
   
8. Install the charging cable extension cord for easy charging later.

Step 3: Connecting the High-Speed Controller

If you have purchased a High-Speed Controller, you need to replace the previous controller and replace it with the optional one.

The installation of this accessory requires the parameters of the car’s motor, brakes, etc. to match the bearing, and it is recommended to contact the technical staff before implementation.

step 4: Testing the Installation

Initial Test After Installation

1. Power on the system: Turn on the golf cart and check if the dashboard displays normally.
2. Test Drive:
   1. Tests whether the battery temperature, voltage, current, etc., are normal on the meter
   • Check the breaking & steering systems.
   • Drive at a low speed and observe if the power output is stable.
3. If everything is normal, the installation is complete!

For a detailed installation tutorial of the Club Car DS lithium conversion kit, please refer to the PDF: Summary of Battery Installation Instructions.pdf.

Troubleshooting Common Issues

Battery Not Charging:

Faulty Charger: If the charger isn’t working properly, it won’t transfer power correctly to the battery. Try using a different charger to see if the issue continues.

Loose Connections: Sometimes, the connections between the battery and charger can be loose or corroded. Inspect all the wiring and terminals for signs of wear or corrosion and tighten or clean them as necessary.

Internal problems with the battery: Possible issues include loose internal BMS connections, faulty BMS circuit boards, or damaged internal battery cells. Please get in touch with VTCBATT’s technical staff to resolve the issues mentioned above.

Will not start:

Make sure the cable is securely connected or connected correctly.

The voltage display is not 48V:

40-58V is normal, because it is possible that the battery is not fully charged. If it is out of range, you can charge the battery first and then retest it.

Maintenance and Care

1. Use the charger provided by the battery manufacturer or the recommended charger for the battery.
2. 2. If the battery hasn’t been used for a long time, keep it charged once every 3-6 months. (Although lithium batteries naturally discharge very little, they still need a charge every 6 months.)
3. 3. If you’ll not be using the battery for an extended period, store the tram indoors to keep the battery surface clean, dry, and protected from dust and moisture. It’s recommended to disconnect the cable from the battery, though it’s not mandatory since the battery is IP67 rated.)

Considering an upgrade for your Club Car DS to new lithium! Compared to old lead-acid batteries, lithium batteries are lighter and charge faster.

With VTCBATT lithium batteries, you’re getting extra mileage, you’re investing in reliable quality, smart BMS protection, and zero maintenance hassles. Say goodbye to messy acid checks and heavy replacements. It’s the way to give your Club Car DS new life and enjoy the ride.

Become a dealer of VTCBATT and receive full battery technical support under the guidance of a battery engineer.